How many europallets fit in a small van?
If you regularly transport goods, you want to know exactly how much you can fit in your van. Europallets are the standard in logistics, but not every van is big enough to carry several. In this article, we give you a clear overview of what fits, what the dimensions are and what to look out for when loading.
Whether you want to buy a small van for occasional transport or make several trips daily, cargo space is one of the most important factors in your choice. We explain step by step how to make the right trade-off.
What is a euro pallet and what are its dimensions?
A euro pallet is a standardised wooden pallet used across Europe for storage and transport. The standard dimensions of a europallet are 120 x 80 centimetres, with a height of about 14.4 centimetres. The maximum load capacity is usually around 1,500 kilograms under static load.
The euro pallet, also known as EUR pallet or EPAL pallet, is designed to fit efficiently in standard trucks, warehouses and loading docks. The 80-centimetre width is a deliberate choice: two europallets side by side are exactly 160 centimetres wide, which matches the interior dimensions of a standard 240-centimetre-wide truck. Different proportions apply to vans, which makes loading multiple pallets more difficult.
Besides the standard europallet, there are other pallet formats in circulation, such as the industrial pallet (120 x 100 cm) or the half-pallet (80 x 60 cm). When we talk about pallets in this article, we always mean the standard 120 x 80 cm euro pallet, unless otherwise stated.
What are the dimensions of a small van?
A small van typically has a cargo space of about 150 to 200 centimetres long, 120 to 145 centimetres wide and 120 to 130 centimetres high. Well-known models in this segment are the Volkswagen Caddy, Ford Transit Connect, Renault Kangoo and the Citroën Berlingo.
Exact dimensions vary by make and model, but small vans generally fall into the category with a payload of 500 to 800 kilograms and a load volume of 3 to 4 cubic metres. This is sufficient for many daily transports, but loading a full europallet requires an accurate size comparison.
Compare cargo space by class
Small vans are classified according to their total weight and load volume. The smallest class, also called the compact van or light van, has a total weight of up to 2,000 kilograms. The medium class, such as the Ford Transit Custom or Volkswagen Transporter, already offers more space and falls in the category up to 3,500 kilograms.
When comparing loading spaces, always pay attention to the net internal dimensions, not on the outer dimensions of the vehicle. The wheel arches, roof rails and any panelling take up space and can significantly reduce the usable width and height.
How many europallets fit in a small van?
Fits in most small vans a maximum of one europallet, and then only if the cargo space is wide enough. A 120 x 80 cm europallet fits into many small vans lengthwise, but the width of 120 centimetres is often a bottleneck, as the cargo space of compact models is sometimes no wider than 120 to 125 centimetres.
Whether the pallet can be placed transversely or longitudinally depends on the ratio between the load compartment dimensions and the pallet dimensions. If you place the pallet transversely (80 cm in the driving direction, 120 cm wide), you need a loading space at least 120 cm wide. If you place it lengthwise (120 cm in the driving direction, 80 cm wide), you need at least 80 cm width, but then the pallet is immediately 120 cm deep, which in a small van already fills almost the entire loading length.
What if the pallet is loaded?
Remember that a full pallet also takes up height. The pallet itself is 14.4 cm high, but the goods on it can rise to 100 or 150 centimetres. Small vans have a loading space height of 120 to 130 centimetres on average, which means that with a full stack, you will quickly run into the ceiling. So check not only the floor space, but also the clear height of the cargo area.
Which van fits more than one europallet?
To transport two or more europallets, you need a medium or large van. Models such as the Volkswagen Transporter, Ford Transit, Mercedes-Benz Sprinter or Renault Master offer cargo spaces wide enough for two pallets side by side or several pallets in a row.
A standard medium-sized van, such as the Volkswagen Transporter with a load space of around 180 x 140 cm, offers space for two europallets in a row (provided the load length allows it) or for one pallet placed transversely, with extra space next to it. Larger models such as the Sprinter or Transit in the long version can carry three to four europallets, depending on the configuration.
Double-cab van
Do you opt for a double-cab van, then you should bear in mind that the cargo space is shorter than in a standard van of the same model. The double cab offers space for five to six people, but this comes at the expense of the load length. In many cases, this leaves only one europallet to fit lengthwise, or you have to be creative with the placement.
A double cab is ideal if you want to transport both staff and materials, but for pure pallet transport, a standard cargo space or a box truck is more practical.
Electric van for pallet transport
More and more companies are opting for a electric company car. Good news: mid-size electric vans, such as the Ford E-Transit or Volkswagen ID. Buzz Cargo, offer similar cargo spaces to their conventional counterparts. The batteries are usually mounted under the floor, which may raise the cargo floor slightly, but the usable cargo space remains good for pallet transport.
What should you pay attention to when loading pallets into a van?
When loading pallets into a van, there are four considerations: the free load space dimensions, the load capacity of the vehicle, the method of loading and the securing of the load. Each of these factors determines whether the transport is safe and efficient.
Check the payload
A full euro pallet can weigh up to 1,500 kilograms. Small vans have a load capacity of 500 to 800 kilograms, which means you will quickly reach the maximum with heavily loaded pallets. Always check your vehicle's permitted maximum payload and make sure you don't exceed it. Overloading is not only dangerous but also punishable.
Measure the cargo space accurately
Use the net interior dimensions of the load compartment, not the dimensions given in the brochure. Wheel arches, panelling and the loading sill can reduce the usable width and length. Measure yourself or get the exact free interior dimensions from the dealer before buying or leasing a van.
Use the right loading equipment
Loading a pallet without a pallet truck or forklift is heavy and time-consuming. Some vans are available with a loading ramp, which makes loading and unloading pallets considerably easier. A loading ramp is a handy investment if you regularly transport pallets and do not always have access to a loading bay.
Provide good lashing
A pallet should not shift while driving. Use lashing straps or anti-slip mats to keep the pallet in place. Attach the lashing straps to the lashing eyes in the load compartment and check that the pallet has no slack. In an emergency stop, a loose pallet can cause serious damage to the vehicle or be dangerous for other road users.
How we help you find the right van
Whether you want to buy a small delivery van for occasional pallet transport or are looking for a lease contract for an electric company car for daily use, we are happy to think along with you. At Van den Hurk Bedrijfswagens, we have more than 60 years of experience advising entrepreneurs, self-employed people and fleet managers in the Helmond and North Brabant region.
What we can do for you:
- Tailored advice on cargo space, payload and the right configuration for your transport needs
- A large stock of vans in all classes, from compact models to large rigids
- Flexible options for purchase, financial lease or operational lease
- Supply of electric commercial vehicles, also suitable for pallet transport
- Personal contact and transparent pricing, with no hidden costs
Want to know which van best suits your situation? Contact us or take a look at our full stock list online. We will be happy to help you find the right commercial vehicle.
