Will a Euro pallet fit in a double cab van?
A Euro pallet usually does not fit directly into a double cab van due to the width between the wheel arches. A standard Euro pallet measures 120 x 80 cm, while most double cabins have a width between the wheel arches of approximately 115 to 125 cm. By loading diagonally or choosing models with longer loading areas (L2 or L3), you can often transport a pallet. It is important to check the exact dimensions of your specific model in advance.
What are the exact dimensions of a Euro pallet and a double cabin loading space?
A Euro pallets have standard dimensions of 120 x 80 cm.. These dimensions are laid down in international standards and always remain the same, which is useful for planning purposes. However, the loading space of a double cab van varies considerably depending on the model and version.
Most double cab vans have a loading floor length of approximately 180 to 220 cm, depending on whether you choose a short (L1) or longer (L2/L3) variant. The width of the loading floor itself is often more than sufficient (around 160 to 170 cm), but the bottleneck is the width between the wheel arches.
The width between the wheel arches on most double cabins is between 115 and 125 cm. Because a Euro pallet is 120 cm wide, in many cases it does not fit directly between the wheel arches. With some models, you are in luck and the pallet fits perfectly, but with others, it is really too tight. This difference of a few centimetres makes the difference between being able to load without juggling or not.
The height of the cargo area is also a factor if you want to transport stacked pallets. Standard double cabins usually have an internal height of approximately 130 to 140 cm, which is sufficient for one pallet with an average load. For higher superstructures, you will need a high roof (H2).
How do you load a Euro pallet efficiently into a double cab van?
Diagonal loading is often the solution when a pallet does not fit directly between the wheel arches. By placing the pallet at an angle, you can make optimal use of the entire width of the loading space. This is because the diagonal distance is greater than the straight width between the wheel arches.
Positioning is important for safe transport. Place the pallet as far forward as possible in the load compartment, against the partition wall of the cab. This ensures better weight distribution and more stable handling. Make sure the pallet is lying flat on the load floor before securing it.
Ideally, you will need a forklift or pallet truck for loading, especially for heavier pallets. Some companies have a tail lift fitted to the rear of their delivery van, which makes loading and unloading a lot easier. Without aids, it becomes physically demanding work, especially if you do it every day.
Do not forget to secure the load. Use sturdy lashing straps that you can hook onto the attachment points in the load compartment. Tension the straps crosswise over the pallet to prevent shifting while driving. For heavier loads, at least four lashing straps are required, two on each side. During longer journeys, check regularly that everything is still securely fastened.
Be careful not to exceed the maximum load capacity of your van. A full Euro pallet can easily weigh between 500 and 1,000 kilograms, and with a double cab, you already have extra weight on board due to the additional seats.
Which double cab models have the largest loading space for pallets?
Models with a L2 or L3 cargo space offers the most flexibility for pallet transport. These longer variants not only have more length, but often also slightly more leeway in terms of width and height. Popular brands such as Ford, Mercedes-Benz, Volkswagen and Peugeot all offer double cab versions in various lengths.
The Ford Ranger and Toyota Hilux are pickups with an open loading bed, which makes loading pallets easier. There are no wheel arches in the loading area, so pallets can lie flat. The disadvantage is that your load is not protected from the weather unless you fit a hard top or cover.
For closed vans such as the Volkswagen Transporter, Mercedes-Benz Vito and Peugeot Expert with double cabins, the L2 variant is often the best choice. These models typically have a loading floor length of approximately 210 cm and a width between the wheel arches of around 120 to 125 cm. Some newer models are specifically designed with wider wheel arches to better accommodate Euro pallets.
The Renault Master and Ford Transit in double cab versions with L3 cargo space are real workhorses for those who regularly transport pallets. These larger models often have enough space to even place two pallets one behind the other, albeit sometimes diagonally. The extra length gives you more options for distributing the load smartly.
If you specifically choose pallet transport, it is worthwhile to test different models in practice. A few centimetres difference in wheel arch width can make the difference between daily juggling or simply easy loading.
How Van Den Hurk assists with the right double cab for your load
We understand that the right load space dimensions can make or break your daily work. With us, you can not only view the specifications online, but also test in practice whether a Euro pallet fits into the model of your choice. Our advisers take the time to work with you to determine the exact dimensions and loading requirements of your business.
With over 60 years of experience in commercial vehicles, we know exactly which double cabin models are suitable for regular pallet transport. Our range includes various brands and models, from compact L1 variants to spacious L3 models. You can compare the different options side by side in our showroom in Helmond and experience for yourself what works and what doesn't.
What we do for you:
- Personal advice on loading space dimensions and practical applicability for pallets
- Option to bring your own pallet or load for a practical test
- Extensive range of over 400 commercial vehicles, including various double cab models
- Flexible purchase and lease options tailored to your situation
- Stock alert service when your ideal model is temporarily unavailable
- Advice on useful accessories such as tail lifts and lashing points
Are you unsure whether a particular model is suitable for your specific loading needs? Make an appointment to visit our showroom or contact us. We will ensure that you leave with the right double cab van, so that you can load and unload your pallets every day without any hassle. View our current range online or visit us in Helmond.
